The atomizer is a key component and the heart of a spray dryer plant, with 80% of the powder quality and productivity directly depending on its performance. This makes the rotary atomizer not just a vital element but also a representation of the plant's overall reputation. Given this importance, the rotary atomizer must be exceptionally reliable to ensure consistent operation and product quality.
CMT Atomizers are meticulously designed based on seven core principles:
High Quality Standards: All our atomizers are designed in compliance with CE regulations, ensuring adherence to the highest industry standards.
First-Class Materials and Components: We use only premium materials and components, guaranteeing durability and longevity.
High Reliability: Our atomizers are built for long-term operations, minimizing downtime and ensuring continuous production.
Smooth Operation: The flexible spindle design allows for smooth, vibration-free operation, compensating for irregular feed rates or minor imbalances in the wheel without causing damage to rotary parts.
High Centrifugal Force: With rotation speeds reaching up to 250 meters per second, our atomizers deliver powerful centrifugal force essential for effective atomization.
Correct Distribution Configuration: Each atomizer is tailored to product specifications to prevent vibrations, deposits, clogging, or the formation of undesired dark particles in the final product.
Flexibility: Our rotary atomizers are versatile, capable of handling a wide range of products. They offer controllable operation to produce any desired powder type, adapting to varying production needs.
Features and Benefits of Rotary Atomizers
Low-Pressure Operation: Our liquid feed systems can operate at relatively low pressures, with the wheel’s high-speed rotation providing the necessary break-up energy.
Clog-Resistant Performance: Unlike spray nozzle systems, our rotary atomizers are effective in environments where clogging is a concern.
Enhanced Economy: They can operate with higher solid content in the feed, leading to improved efficiency and cost-effectiveness.
Versatility: Our atomizers handle large quantities of both abrasive and non-abrasive feeds, as well as highly viscous concentrates and products containing crystals.
Adjustable Particle Size: The particle size can be easily modified by adjusting the wheel speed, typically ranging from 5 to 150µ.
Customizable Wheel Design: Equipped with a variety of wheel designs, our atomizers can produce powders with different characteristics and bulk densities.
Rotary atomizer is flexible. Particle size can be changed by changing the wheel speed. Typically from 5 up to 150µ.
